HBS - Capacitor discharge stud welding with tip ignition

HBS capacitor discharge power units provide outstanding reductions in costs and time. Every weld is precise avoiding any need for costly machining. The recipe for success: Extremely short welding time! (1 to 3 msec). No additional welding products are needed.

HBS Efficient Technology

CD

Capacitor discharge stud welding

Stud welding units

SPIRIT CD 2301 CD 3101 CDM 2401 CDM 3201

Stud welding guns

C 06 CA 08 C 08

Brochure: Overview

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CDM 2401

CDM_2401_U_110215.pdfDOWNLOAD - TECHNICAL DATA SHEET
CDM 2401
Automation Series
Welding range #4 to 5/16" (7/16" limited),
dia. 14 ga to 5/16" (dia. 3/8" limited)
(M3 to M8 (M10 limited), dia. 2 to 8 mm (dia. 10 mm limited))
Welding material Mild steel, stainless steel, aluminum and brass
Welding rate 20 to 40 studs/min (depending on application and stud dia.)
Capacitance 99,000 µF/33,000 µF*
Welding time 1 to 3 msec
Energy 2,400 Ws/800 Ws*
Charging voltage 50 to 220 V (stepless voltage regulation)
Primary power 85 to 265 V ~ wide range selection, 50/60 Hz, 10 AT
Power source Capacitor
Cooling type F (temperature controlled cooling fan)
IP-Code IP 21
Dimension LxWxH 23.62" x 9.45" x 11.02"
(600 x 240 x 280 mm)
without handle
Weight 57.32 lbs (26 kg)
* * with change over of capacitors
Order No. 92-12-2241 (Automation)


Suitable stud welding guns:

C 08 CA 08

C 08

C 08

C 08

Especially suitable for thin metal sheets from 0.5 mm.
ISO - especially suitable for welding on insulation pins with flange and ignition tip.

  • Stud length freely adjustable (up to 40 mm; from 40 mm with tripod).

Welding range:

#4 to 5/16", dia. 14 ga to 5/16"
(M3 to M8, dia. 2 to 8 mm) other dimensions on request

Stud material:

Mild steel, stainless steel

CA 08

CA 08

CA 08

Especially suitable for thin metal sheets from 0.5 mm.

  • Integrated lift and spring-loaded adjustment.
  • Stud length freely adjustable (up to 40 mm; from 40 mm with tripod).

Welding range:

#4 to 5/16", dia. 14 ga to 5/16"
(M3 to M8, dia. 2 to 8 mm) other dimensions on request

Stud material:

Mild steel, stainless steel, aluminum, brass

Description

Application

  • Especially suitable for thin sheets (at least 0.5 mm)

Features

  • Microcontroller
  • Function monitoring
  • Display of error codes
  • Library function
  • Process monitoring
  • RS232 interface

Safety

  • Integrated mains filter
  • Optimal for construction sites with large mains voltage fluctuations
  • EMC test
  • High-voltage test with log
  • Retriggering lock
  • Thermal monitoring of transformer and internal temperature of stud welding unit
  • Temperature-regulated ventilator
  • Control unit galvanically separated from welding lines
  • Optimal protection against external interferences