HBS - Capacitor discharge stud welding with tip ignition

HBS capacitor discharge power units provide outstanding reductions in costs and time. Every weld is precise avoiding any need for costly machining. The recipe for success: Extremely short welding time! (1 to 3 msec). No additional welding products are needed.

HBS Efficient Technology

CD

Capacitor discharge stud welding

Stud welding units

SPIRIT CD 2301 CD 3101 CDM 2401 CDM 3201

Stud welding guns

C 06 CA 08 C 08

Brochure: Overview

Download: Brochure - CD Capacitor discharge stud weldingDownload: Brochure - CD Capacitor discharge stud welding

SPIRIT

Spirit_U_110215.pdfDOWNLOAD - TECHNICAL DATA SHEET
SPIRIT
Welding range #4 to 1/4", 14 ga to 1/4"
(M3 to M6, dia. 2 to 6);
cupped head pins 14 ga to 10 ga (dia. 2 to 3.1 mm)
Welding material Mild steel, stainless steel
Welding rate M3 to 30 studs/min (80 V to step 4)
M6 to 12 studs/min (220 V to step 11).
cupped head pins dia. 14 ga (dia. 2 mm) to 23 studs/min
(115 V to step 5)
dia.10 ga (dia. 3.1 mm) to 20 studs/min (130 V to step 6)
Capacitance 66,000 µF
Welding time 4 to 7 msec
Energy 1,600 Ws
Charging voltage 60 to 220 V
(stepless voltage regulation)
Primary power 115/230 V, 50/60 Hz, 10 AT
Power source Capacitor
Cooling type F (cooling fan)
IP-Code IP 21
Dimension LxWxH 13.78" x 7.48" x 9.45"
(350 x 190 x 240 mm)
without handle
Weight 44.09 lbs (20 kg)
Order No. 92-12-0110


Suitable stud welding guns:

C 06

C 06

C 06

C 06

Especially suitable for thin metal sheets from 0.5 mm.
ISO - especially suitable for welding on insulation pins with flange and ignition tip.

  • Stud length freely adjustable (up to 40 mm; from 40 mm with tripod).

Welding range:

#4 to 1/4", dia. 14 ga to 1/4" (M3 to M6, dia. 2 to 6 mm);
cupped head pins dia. 14 ga to 10 ga (dia. 2 to 3.1 mm)

Stud material:

Mild steel, stainless steel, brass

Description

Application

  • Especially suitable for thin sheets (at least 0.5 mm)
  • ISO – especially suitable for welding on insulation pins with flange and ignition tip

Process variants

  • Contact welding - special designed for welding capacitor discharge welding elements and cupped head pins with same
    adjustment, no spring pressure adjustment, no change of spring (one welding gun for two applications)

Features

  • Microcontroller
  • Function monitoring
  • Display of error codes

Structure

  • Extremely easy to operate
  • Compact
  • Robust – metal housing withstands rough treatment in shop and on site

Safety

  • Integrated mains filter
  • Optimal for construction sites with large mains voltage fluctuations
  • EMC test
  • High-voltage test with log
  • Retriggering lock
  • Thermal monitoring of transformer
  • Optimal protection against external interferences
  • Protection class IP 21