HBS - Capacitor discharge stud welding with tip ignition

HBS capacitor discharge power units provide outstanding reductions in costs and time. Every weld is precise avoiding any need for costly machining. The recipe for success: Extremely short welding time! (1 to 3 msec). No additional welding products are needed.

HBS Efficient Technology

Capacitor discharge stud welding

Stud welding units

Pegasar 500 accu CDi 1502 CDi 2302 CDi 3102 CDMi 2402 CDMi 3202

Stud welding guns

C 06-3 CA 08 C 08

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CDi 1502

US-DBL_CDi_1502_Stand_2015-06_EffT_02.pdf,HBS_Flyer_CDi-Serie_2014_EN_230-115V_01.pdf DOWNLOAD - TECHNICAL DATA SHEET
US-DBL_CDi_1502_Stand_2015-06_EffT_02.pdf,HBS_Flyer_CDi-Serie_2014_EN_230-115V_01.pdf DOWNLOAD - FLYER CDi Series
CDi 1502
Welding range Studs #4 to 5/16", dia. 14 ga to 5/16"; cupped head pins dia. 14 ga and 12 ga;
insulation pins dia. 14 ga and #4
(studs M3 to M8, dia. 2 to 8 mm; cupped head pins dia. 2 and 2.7 mm;
insulation pins dia. 2 and 3 mm)
Welding material Mild steel, stainless steel, aluminum and brass
Welding rate M3 = 40 studs/min. (Charging voltage 60 V)
M8 = 14 studs/min. (Charging voltage 200 V)
M8 = 12 studs/min. (Charging voltage 220 V)
Capacitance 66 000 μF
Welding time 1 to 3 ms
Energy 1 600 Ws
Charging voltage 50 to 220 V (stepless voltage regulation)
Power source Capacitor
Dimension LxWxH 15.75" x 8.07" x 9.84" (400 x 205 x 250 mm) without handle
Weight 30.87 lbs (14 kg)
Primary power 115 V/230 V, 50/60 Hz, 10 AT
Cooling type F (temperature controlled cooling fan)
IP-Code IP 23 (92-12-1502B), IP 21 (92-12-1504B)
Order No. 92-12-1502B
92-12-1504B (Automatic)


Suitable stud welding guns:

C 08 CA 08

C 08

C 08

C 08

Especially suitable for thin metal sheets from 0.5 mm.
ISO - especially suitable for welding on insulation pins with flange and ignition tip.

  • Stud length freely adjustable (up to 40 mm; from 40 mm with tripod).

Welding range:

#4 to 5/16", dia. 14 ga to 5/16"
(M3 to M8, dia. 2 to 8 mm) other dimensions on request

Stud material:

Mild steel, stainless steel

CA 08

CA 08

CA 08

Especially suitable for thin metal sheets from 0.5 mm.

  • Integrated lift and spring-loaded adjustment.
  • Stud length freely adjustable (up to 40 mm; from 40 mm with tripod).

Welding range:

#4 to 5/16", dia. 14 ga to 5/16"
(M3 to M8, dia. 2 to 8 mm) other dimensions on request

Stud material:

Mild steel, stainless steel, aluminum, brass

Description

 

Unbeatable new power pack

  • With efficient inverter-capacitor charging technology
  • Enormous time and energy savings (30 % less energy!)
  • Highest cycle sequence of its class (up to 40 studs/min.)
  • 20 % energy reserve due to 220 V charging voltage
  • Simple operation & minimal weight (20 % lighter than previous model)
  • Extreme long life due to robust and functional industrial design

Highest level of quality and safety

  • IP 23 - Highest possible protection of its class
  • Capacitor formation recorded - Quality control for consistent capacitor quality through automated formation
  • Shock-proof capacitor battery - No contact of the capacitors to the device housing; sparkover (short circuit) is therefore not possible!
  • Cooling channel - Protects the electronic components from getting soiled. Ideal cooling of the inverter charging p.c. board for high sequence cycles.