HBS - Drawn arc stud welding with ceramic ferrule or
shielding gas

The process drawn arc stud welding is mostly used for stud diameters of 3 to 25 mm and a welding time of 100 to 1,500 msec.

HBS Efficient Technology

Drawn arc stud welding with ceramic ferrule or shielding gas

Stud welding units

Visar 650 ARC 800 IT 1002 IT 2002 IT 90

Stud welding guns

CA 08 A 12 A 16 A 22

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ARC 800

US-DBL_ARC_800_Stand_2015-11.pdf DOWNLOAD - TECHNICAL DATA SHEET
ARC 800
Welding range Dia. 14 ga to 3/8", #4 to 1/2" (dia. 2 to 10 mm, M3 to M12 (Type RD))
Welding material Mild steel, stainless steel
Welding rate 7 to 17 studs/min (depending on application and stud dia.)
Welding current 800 A
Welding time 5 to 1,000 ms
Power source Transformer/Rectifier
Dimension LxWxH 18.50" x 9.06" x 8.66"
(470 x 230 x 220 mm)
without handle
Weight 88.185 lbs (40 kg)
Primary power 230/460 V 3 phases, 50/60 Hz, 50/35 AT or 575 V, 3 phases, 50/60 Hz, 25 AT (alternative input voltages available)
Cooling type F (temperature controlled cooling fan)
IP-Code IP 23
Order No. 230/460 V:
93-16-0702A (Gas)
93-16-0704A (Gas/Automation)
575 V:
93-15-0702A (Gas)
93-15-0704A (Gas/Automation)


Suitable stud welding guns:

A 12 A 16 CA 08

A 12

A 12

A 12

Especially suitable for thicker metal sheets from approx. 2 mm.
Automatic compensation of length tolerance of welding elements through integrated length adjustment.
ISO - especially suitable for welding on ARC-ISO and Fiberfix pins.

  • Integrated lift and spring-loaded adjustment.
  • Stud length freely adjustable.

Welding range:

#4 to 1/2", dia. 14 ga to 1/2''
(M3 to M12, dia. 2 to 12 mm)

Stud material:

Mild steel, stainless steel

A 16

A 16

A 16

Especially suitable for thicker metal sheets from approx. 2 mm.

  • Automatic compensation of length tolerance of welding elements through integrated length adjustment.
  • Lock-in lift adjustment.
  • High level of security to prevent the selected settings being changed inadvertently.
  • Damped plunging in the weld pool with installed oil damper.

Welding range:

Dia. #4 to 5/8" (dia. 3 to 16 mm)

Stud material:

Mild steel, stainless steel

CA 08

CA 08

CA 08

Especially suitable for thin metal sheets from 0.5 mm.

  • Integrated lift and spring-loaded adjustment.
  • Stud length freely adjustable (up to 40 mm; from 40 mm with tripod).

Welding range:

#4 to 5/16", dia. 14 ga to 5/16"
(M3 to M8, dia. 2 to 8 mm) other dimensions on request

Stud material:

Mild steel, stainless steel, aluminum, brass

Description

Application

  • Especially suitable for thicker sheets of about 2 mm or higher

Features

  • Microcontroller
  • Function monitoring
  • Display of error codes
  • Lift test

Safety

  • Integrated mains filter
  • Optimal for construction sites with large mains voltage fluctuations
  • EMC test
  • High-voltage test with log
  • Retriggering lock
  • Thermal monitoring of transformer
  • Temperature-regulated ventilator
  • Consistent separation of transformer and control unit
  • Control unit galvanically separated from welding lines
  • Cooling-air tunnel
  • Optimal protection against external interferences
  • Protection class IP 23