| Type MPW 1010/2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Working range |
49.21 x 41.34'' (1,250 x 1,050 mm) MPW 1010; 49.21 x 88.58'' (1,250 x 2,250 mm) MPW 2010
(maximum working range for up to 3 welding heads) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Welding range |
#4 to 5/16'', dia. #4 to 5/16''
(M3 to M8, dia. 3 to 8 mm)
dia. 3/8'' to 1/2'' (dia. 10 to 12.7 mm) only possible with modification |
| Stud length |
0.31'' to 1.57'' (8 to 40 mm) other lengths on request |
|
|
| Welding capacity |
Up to 40 studs/min (depending on stud welding unit, stud type and positioning of stud) |
| Traverse speed |
196.85'/min (60 m/min) |
| Stud feeding |
Automatic stud feeding (up to 3 different stud length per welding head) |
| Positioning accuracy of welded stud |
± 0.0059" (± 0,15 mm) for steel and ± 0.008" (± 0,2 mm) for aluminum (depending on work piece and stud geometry) |
| Positioning and repeat accuracy |
± 0.002'' (± 0.05 mm) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Welding head |
KAH 412, alternative KAH 412 LA |
| Max. number of stud welding heads |
4 (up to 3 stud lengths per welding head possible) |
| Connections |
Electrical: 400 V, 16 A (32 A), 50 Hz
Pneumatic: 6 bar min./10 bar max./inner hose dia. 1/4'' (dia. 6 mm) |
| Motor-driven Z-axis |
Z = 0 to 4.53'' (0 to 115 mm) free programmable because of servo drive technology |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Dimension LxWxH |
90.55" x 92.52" x 86.61'' (2,300 x 2,350 x 2,200 mm) MPW 1010; 137.80'' x 92.52'' x 86.61'' (3,500 x 2,350 x 2,200 mm) MPW 2010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Order No. |
According to project |
|
| Description |
Application
-
Basic milling operations (optional)
-
Special applications like gluing, foaming etc. (on request)
Equipment
-
Graphic user interface (Windows XP)
-
Continuous path control
-
CNC-programming according to DIN ISO 66025
-
Very high welding capacity through intelligent program architecture
-
Free zero point
-
Quick change system for welding heads
-
Fast and easy programming through user guided program editor
-
Reweld function and continuation of the program after stop
-
Very short set-up time (a.e. automatic calibration of Z axes)
-
Integrated display of cycle time and work piece counter
Structure
-
High precision ball screw system
-
High positioning accuracy of the unit through rugged design and linear guidance with ball bearings
-
Clear welding cable guidance inside the energy chains
-
Machine accessibility from all 4 sides through a side-mounted switchboard cabinet behind the Y working range
-
Movable operating panel on rollers
-
Wiring of machine and switchboard according to latest VDE regulation
-
Detailed documentation of mechanical and electrical components
Features
-
High performance servo motors (Vmax = 48m/min)
-
Up to 8 servo axis
-
Very short change-over time
-
Free programmable stroke of stud welding head (0 to 115 mm, optional up to 200 mm)
Options
-
HBS-CAD with DXF-files converter and network interface card for external programming
-
Modem for remote maintenance
-
Flexible fixture concept
-
Machine protection cover
-
▪ Customer specific handling systems
|
|
