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Production Center Standard Manual - CPW 0604

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Type CPW 0604
Working range 23.6" x 15.7" x 4.7" (600 x 400 x 120 mm) ;
(maximum working range for 1 welding head)
T-slot work plate 31.5" x 19.3" (800 x 490 mm)
Welding range #4 to 5/16'', dia. #4 to 5/16''
(M3 to M8, dia. 3 to 8 mm); dia. 3/8'' to 1/2''
(dia. 10 to 12.7 mm) only possible with modification
Stud length 0.31'' to 1.57'' (8 to 40 mm) other lengths on request
Welding capacity Up to 30 studs/min (depending on stud welding unit, stud type and positioning of stud)
Traverse speed 82'/min (25 m/min) X-Y, 65.6'/min (20 m/min) Z
Stud feeding Automatic stud feeding (up to 3 different stud length per welding head)
Positioning accuracy of welded stud ± 0.008" (± 0.2 mm)
Positioning and repeat accuracy ± 0.002'' (± 0.05 mm)
Welding head KAH 412 (electronic length KAH 412 (electronic length compensation - gap and plunge in) compensation - gap and plunge in) Optional: KAH 412 LA (mechanical length compensation - gap)
Max. number of stud welding heads 1
Connections Electrical: 400 V, 16 A, 50 Hz Pneumatic: 6 bar min./10 bar max./inner hose dia. 6 mm
Motor-driven Z-axis Z = 0 to 4.7'' (0 to 120 mm) free programmable because of servo drive technology
Dimension LxWxH 63" x 37.4" x 43.3" (1600 x 950 x 1100 mm)
without machine base support;
63" x 37.4" x 74.8" (1600 x 950 x 1900 mm)
with machine base support
Weight Approx. 1,080 lbs (without machine base support)
Approx. 1,411 lbs (with machine base support)
Order No. 88-19-645 (without base frame)
88-19-644 (with base frame)
Description

Equipment

  • User friendly and self-explanatory menu navigation
  • Very high welding capacity through intelligent program architecture and optimal program sequence
  • Possibility of individually set zero points
  • Quick change system for stud welding heads
  • Fast and easy programming through user guided program editor
  • Rewelding function without continuation of the program after stop
  • Integrated display of cycle time and work piece counter

Structure

  • Machine protection cover
  • Storage: 1000 programs with 200 lines each
  • Display for error indications
  • High precision ball screw system
  • Ball bearing spindles
  • High positioning accuracy of the unit through rugged design and linear guidance with ball bearings

Features

  • High welding capacity
  • High traverse speed
  • Modular concept based on CAN-Bus-Technology
  • Free programmable stroke of Z-axis (0 to 120 mm)

Options

  • Machine base support
  • Work piece fixtures
  • Flexible fixture concept
  • Turn table

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