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Automation |
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Technical data |
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Suitable stud welding guns
KAH 412 LA | PAH-1 | KAH 412 | |
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Stud welding units - IT 1002 |
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| Type IT 1002 |
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Gas/Automation/
Process control |
Series/Option/Option |
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| Welding range |
#4 to 5/8'', dia. 14 ga to 9/16'';
(M3 to MR16, dia. 2 to 14mm) |
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| Welding material |
Mild steel, stainless steel, aluminum |
| Welding rate |
1/2" (M12) = 25 studs/min |
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| Welding current |
1,000 A (max.) |
| Current adjustment range |
Stud welding 100 to 1,000 A, electrode 50 to 400 A (stepless) |
| Welding time |
5 to 1,000 msec (stepless) |
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| Primary power |
480/460 V, 3 phases, 50/60 Hz, 35 AT (alternative input voltages available) |
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| Connected load |
50 KVA (with 400 V mains) |
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| Cooling type |
F (temperature controlled cooling fan) |
| Protection class |
IP 23 |
Operational and
storage conditions |
According to current standards |
| Dimension LxWxH |
26" x 11" x 13.4"
(660 x 280 x 340 mm)
without handle |
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| Weight |
63.9 lbs (29 kg) |
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| Order No. |
93-66-1202 (Gas)
93-66-1204 (Gas/Automation)
93-66-1206 (Gas/Automation/
Process control) |
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| Description |
Application
▪ Especially suitable for thicker sheets of about 2 mm or higher
Features
▪ Microcontroller
▪ Function monitoring
▪ Display of error codes
▪ Lift test
▪ Library function
▪ Process monitoring
▪ RS232 interface
Safety
▪ Integrated mains filter
▪ Optimal for construction sites with large mains voltage fluctuations
▪ EMC test
▪ High-voltage test with log
▪ Retriggering lock
▪ Thermal monitoring of transformer
▪ Temperature-regulated ventilator
▪ Control unit galvanically separated from welding lines
▪ Optimal protection against external interferences
▪ Protection class IP 23
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| Stud welding head KAH 412 LA |
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| Type KAH 412 LA |
| Welding range |
#4 to 5/16'', dia. #4 to 5/16''
(M3 to M8, dia. 3 to 8 mm);
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| Stud length |
"0.31'' to 1.57''
(8 to 40 mm) other lengths on request |
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| Stud material |
Mild steel, stainless steel, aluminum, brass |
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| Spring pressure |
Arresting |
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| Protection class |
IP 20 |
| Workplace noise level |
>90 dB (A) may occur during welding |
Operational and
storage conditions |
According to current standards |
| Dimension LxWxH |
"14.76'' x 2.60'' x 5.71'' (375 x 66 x 145 mm) with chuck and quick change system" |
| Weight |
7.50 lbs (3.4 kg) |
| Order No. |
94-37-412 (with length compensation) |
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| Description |
Application
▪ Especially suitable for thin metal sheets from 0.5 mm
#9642; Automatic compensation of length tolerance of welding elements through integrated length adjustment
Structure
▪ Zero-play ball linear bearing for guiding the welding piston, to ensure maximum precision and reproducibility for welds
▪ Sealed welding piston guidance
▪ Integrated lift and spring-loaded adjustment
▪ Pushbutton detent system to facilitate changing the feeding tube
▪ Electronically controlled
Safety
▪ Lock-in spring adjustment
▪ Lock-in lift adjustment
▪ High level of security to prevent the selected settings being changed inadvertently
▪ Guidance system protected against spatters
Welding
▪ Individual adjustment options for optimum welding results
▪ Reproducible piston movement with minimized rebound effect for optimum welding quality via lift damper
▪ Automatic length compensation
▪ Welding on painted sheets possible (clean, smooth and flat surfaces and grounding required)
▪ Manual or fully automatic stud feed possible (welding element is automatically pushed through the feed tube in the chuck)
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| Stud welding gun - PAH-1 |
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| Type PAH-1 |
| Welding range |
#4 to 5/16'', dia. #4 to 5/16''
(M3 to M8, dia. 3 to 8 mm) |
| Stud length |
0.31'' to 1.18''
(8 to 30 mm) |
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| Stud material |
Mild steel, stainless steel, aluminum, brass |
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| Stroke |
Adjustment range 0.20'' (5 mm) |
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| Welding cable |
9.84' (3 m) |
| Protection class |
IP 20 |
| Workplace noise level |
>90 dB (A) may occur during welding |
Operational and
storage conditions |
According to current standards |
| Dimension LxWxH |
11.61 x 2.36 x 6.70''
(295 x 60 x 170 mm)
without cable |
| Weight |
3.09 lbs (1.4 kg)
without cable |
| Order No. |
94-20-025 |
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| Description |
Application
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Especially suitable for thin metal sheets from 0.5 mm
Structure
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Rigid casing made of impact-resistant plastic
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Slide bearing for guiding the welding piston
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Sealed welding piston guidance
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Adjustable lift
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Stud length convertible (up to 30 mm)
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Electronically controlled
Safety
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Secure lift adjustment (with lock nut)
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High level of security to prevent the selected settings being changed inadvertently
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Guidance system protected against spatters
Welding
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Individual adjustment options for optimum welding results
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Welding on painted sheets possible (clean, smooth and flat surfaces and grounding required)
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Manual or fully automatic stud feed possible (welding element is automatically pushed through the feed tube in the chuck)
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| Stud welding head KAH 412 |
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| Type KAH 412 |
| Welding range |
#4 to 5/16'', dia. #4 to 5/16''
(M3 to M8, dia. 3 to 8 mm);
dia. 3/8'' to 1/2'' (dia. 10 to 12.7 mm) with modification only |
| Stud length |
"0.31'' to 1.57''
(8 to 40 mm) other lengths on request |
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| Stud material |
Mild steel, stainless steel, aluminum, brass |
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| Stroke |
Adjustment range 0.20'' (5 mm), arresting |
| Spring pressure |
Arresting |
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| Protection class |
IP 20 |
| Workplace noise level |
>90 dB (A) may occur during welding |
Operational and
storage conditions |
According to current standards |
| Dimension LxWxH |
14.76 x 2.60 x 5.71''
(375 x 66 x 145 mm) with chuck and quick change system |
| Weight |
7.50 lbs (3.4 kg) |
| Order No. |
94-31-412B |
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| Description |
Application
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Especially suitable for thin metal sheets from 0.5 mm
Structure
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Zero-play ball linear bearing for guiding the welding piston, to ensure maximum precision and reproducibility for welds
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Sealed welding piston guidance
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Integrated lift and spring-loaded adjustment
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Digital display (1/100 mm) for the position of the welding piston using integrated measuring system
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Direct reading for the adjusted plunge and lift dimension
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Pushbutton detent system to facilitate changing the feeding tube
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Electronically controlled
Safety
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Lock-in spring adjustment
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Lock-in lift adjustment
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High level of security to prevent the selected settings being changed inadvertently
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Guidance system protected against spatters
Welding
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Individual adjustment options for optimum welding results
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Welding on painted sheets possible (clean, smooth and flat surfaces and grounding required)
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Manual or fully automatic stud feed possible (welding element is automatically pushed through the feed tube in the chuck)
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