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ISO |
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Technical data |
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Suitable stud welding guns
AI 06 | A 12 | A 16 | |
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Stud welding units - IT 1002 |
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| Type IT 1002 |
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Gas/Automation/
Process control |
Series/Option/Option |
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| Welding range |
#4 to 5/8'', dia. 14 ga to 9/16'';
(M3 to MR16, dia. 2 to 14mm) |
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| Welding material |
Mild steel, stainless steel, aluminum |
| Welding rate |
1/2" (M12) = 25 studs/min |
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| Welding current |
1,000 A (max.) |
| Current adjustment range |
Stud welding 100 to 1,000 A, electrode 50 to 400 A (stepless) |
| Welding time |
5 to 1,000 msec (stepless) |
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| Primary power |
480/460 V, 3 phases, 50/60 Hz, 35 AT (alternative input voltages available) |
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| Connected load |
50 KVA (with 400 V mains) |
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| Cooling type |
F (temperature controlled cooling fan) |
| Protection class |
IP 23 |
Operational and
storage conditions |
According to current standards |
| Dimension LxWxH |
26" x 11" x 13.4"
(660 x 280 x 340 mm)
without handle |
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| Weight |
63.9 lbs (29 kg) |
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| Order No. |
93-66-1202 (Gas)
93-66-1204 (Gas/Automation)
93-66-1206 (Gas/Automation/
Process control) |
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| Description |
Application
▪ Especially suitable for thicker sheets of about 2 mm or higher
Features
▪ Microcontroller
▪ Function monitoring
▪ Display of error codes
▪ Lift test
▪ Library function
▪ Process monitoring
▪ RS232 interface
Safety
▪ Integrated mains filter
▪ Optimal for construction sites with large mains voltage fluctuations
▪ EMC test
▪ High-voltage test with log
▪ Retriggering lock
▪ Thermal monitoring of transformer
▪ Temperature-regulated ventilator
▪ Control unit galvanically separated from welding lines
▪ Optimal protection against external interferences
▪ Protection class IP 23
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| Welding gun AI 06 |
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| Type AI 06 |
| Welding range |
ARC-ISO pins 12 ga to 1/4" (dia. 3 to 6 mm) |
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| Pin length |
0.39" to 15.74" (10 to 400 mm) depending on tripod |
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| Pin material |
Mild steel, stainless steel |
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| Pin type |
ARC insulation pin,
ARC fiberfix pin,
ARC threaded stud,
ARC pin |
| Length compensation |
0.12" (3 mm) automatic |
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| Stroke |
Adjustment range 0.12" (3 mm), lockable |
| Spring pressure |
Adjustable, arresting |
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| Welding cable |
32.81' (10 m) |
| Protection class |
IP 20 |
| Workplace noise level |
Up to 90 dB (A) may occur during welding |
Operational and
storage conditions |
According to current standards |
| Dimension LxWxH |
7.09" x 2.56" x 5.51"
(180 x 65 x 140 mm)
without cable and foot piece |
| Weight |
1.76 lbs (0.8 kg)
without cable and tripod |
| Order No. |
93-20-250
(gun including foot piece)
93-40-026
(tripod ISO with support tube)
93-40-066
(tripod ISO with support tube aluminum-teflon) |
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| Description |
Application
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Especially suitable for thicker metal sheets from approx. 2 mm
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Automatic compensation of length tolerance of welding elements through integrated length adjustment
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ISO - especially suitable for welding on ARC-ISO and Fiberfix pins
Structure
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Rigid casing made of impact-resistant plastic
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Zero-play ball linear bearing for guiding the welding piston
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Sealed welding piston guidance
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Integrated lift and spring-loaded adjustment
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Stud length freely adjustable (up to 40 mm; from 40 mm with tripod)
Safety
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Lock-in spring adjustment
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High level of security to prevent the selected settings being changed inadvertently
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Guidance system protected against spatters
Welding
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Reproducible piston movement with minimized rebound effect for optimum welding quality via lift damper
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Welding in restricted space
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Welding on painted sheets possible (clean, smooth and flat surfaces and grounding required)
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Automatic length compensation
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| Welding gun A 12 |
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| Type A 12 |
| Welding range |
#4 to 1/2", dia. 14 ga to 1/2''
(M3 to M12, dia. 2 to 12 mm) |
| Stud length |
0.39" to 15.74" standard (10 to 400 mm) depending on tripod |
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| Stud material |
Mild steel, stainless steel |
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| Stud type |
Any type or shape (special chucks if required) |
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| Length compensation |
0.12" (3 mm) automatic |
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| Stroke |
Adjustment range 0.12" (3 mm), lockable |
| Spring pressure |
Adjustable, arresting |
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| Welding cable |
16.40' (5 m) |
| Protection class |
IP 20 |
| Workplace noise level |
Up to 90 dB (A) may occur during welding |
Operational and
storage conditions |
According to current standards |
| Dimension LxWxH |
7.87" x 2.56" x 5.51" (200 x 65 x 140 mm) without cable, with foot piece |
| Weight |
1.76 lbs (0.8 kg) without cable |
| Order No. |
93-20-270 (gun including foot piece)
93-40-021 (tripod gas complete)
93-40-022 (tripod ceramic ferrule (CF) complete) |
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| Description |
Application
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Especially suitable for thicker metal sheets from approx. 2 mm
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Automatic compensation of length tolerance of welding elements through integrated length adjustment
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ISO - especially suitable for welding on ARC-ISO and Fiberfix pins
Structure
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Rigid casing made of impact-resistant plastic
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Zero-play ball linear bearing for guiding the welding piston
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Sealed welding piston guidance
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Integrated lift and spring-loaded adjustment
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Stud length freely adjustable
Safety
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Lock-in spring adjustment
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High level of security to prevent the selected settings being changed inadvertently
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Guidance system protected against spatters
Welding
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Reproducible piston movement with minimized rebound effect for optimum welding quality via lift damper
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Welding in restricted space
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Welding on painted sheets possible (clean, smooth and flat surfaces and grounding required)
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Automatic length compensation
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| Welding gun A 16 |
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| Type A 16 |
| Welding range |
Dia. #4 to 5/8" (dia. 3 to 16 mm) |
| Stud length |
0.39" to 9.45" (10 to 240 mm) depending on tripod |
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| Stud material |
Mild steel, stainless steel |
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| Stud type |
Any type or shape (special chucks if required) |
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| Length compensation |
0.24'' (6 mm) automatic |
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| Stroke |
Adjustment range 0.16'' (4 mm), (0.01'' (0.25 mm) steps, arresting) |
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| Damping |
Adjustable oildamper |
| Welding cable |
15.91', 1/0 (4.85 m, 50 mm²) |
| Protection class |
IP 20 |
| Workplace noise level |
Up to 90 dB (A) may occur during welding |
Operational and
storage conditions |
According to current standards |
| Dimension LxWxH |
10.24'' x 2.91'' x 8.66'' (260 x 74 x 220 mm) without cable, with foot piece |
| Weight |
4.41 lbs (2 kg) without cable |
| Order No. |
93-21-280 |
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| Description |
Application
▪ Especially suitable for thicker metal sheets from approx. 2 mm
▪ Automatic compensation of length tolerance of welding elements through integrated length adjustment
Structure
▪ Rigid casing made of impact-resistant plastic
▪ Slide bearing for guiding the welding piston
▪ Sealed welding piston guidance
▪ Lift adjustment
▪ Stud length freely adjustable
Safety
▪ Lock-in lift adjustment
▪ High level of security to prevent the selected settings being changed inadvertently
▪ Guidance system protected against spatters
Welding
▪ Welding on painted sheets possible (clean, smooth and flat surfaces and grounding required)
▪ Ideal for high clock sequences with big diameters
▪ Automatic length compensation
▪ Damped plunging in the weld pool with installed oil damper
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